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Analog Devices ADcmXL3021 Vibration Sensor Module Designed for Condition based Monitoring, Evaluation Board and Samples available from Anglia

Analog Devices have a broad range of solutions within its advanced Industry 4.0 roadmap aimed at helping industrial equipment OEMs accelerate their path to Industry 4.0. These new solutions deliver next-generation flexibility, connectivity, and efficiency for today’s existing factory infrastructure. One of these products is the ADcmXL3021 module which is a complete sensing system based on ADI’s award-winning micromechanical (MEMS) sensor technology.

The ADcmXL3021 wide bandwidth, low noise vibration sensor module helps increase productivity and reduces equipment repair by monitoring early indicators of machine fatigue and failure across industrial equipment and transport vehicles. This triaxial vibration sensing module combines the MEMS sensor with several signal processing functions within a compact form factor to simplify development and provide significant bill of materials savings of smart sensor nodes in Condition based Monitoring (CbM) systems.

The ADcmXL3021 is a complete vibration sensing system that combines high performance vibration sensing using MEMS accelerometers with a variety of signal processing functions to simplify the development of smart sensor nodes in CbM systems. The typical ultralow noise density of 26 μg/√Hz in the MEMS accelerometers supports excellent resolution whilst the wide bandwidth, dc to 10 kHz within 3 dB flatness, enables tracking of key vibration signatures on many machine platforms.

ADcmXL3021 Functional Block Diagram

The ADcmXL3021 modules on-board signal processing includes high speed data sampling (220 kSPS), 4096 time sample record lengths, filtering, windowing, fast Fourier transform (FFT), user configurable spectral or time statistic alarms, and error flags. The module includes a serial peripheral interface (SPI) providing access to a register structure that contains the vibration data and a wide range of user configurable functions.

The ADcmXL3021 is available in a 23.7 mm × 27.0 mm × 12.4 mm aluminium package with four mounting flanges to support installation with standard machine screws. This robust package provides consistent mechanical coupling to the core sensors over a broad frequency range. The electrical interface is provided by a 14-pin connector on a 36 mm flexible cable, which enables a wide range of location and orientation options for system mating connectors.

Click below for a short introduction video on the ADcmXL3021 module

The high levels of integration in the ADcmXL3021 sensor module make it suitable for a wide range of applications including Vibration Analysis, CbM systems, Machine health, Renewable Energy, Safety shutoff sensing, Instrumentation and diagnostics.

Free Dev kit   
Key Features
  • Triaxial, digital output MEMS vibration sensing module
  • ±50 g measurement range
  • Ultralow output noise density, 26 μg/√Hz (MTC mode)
  • Wide bandwidth: dc to 10 kHz within 3 dB flatness (RTS mode)
  • Embedded fast data sampling: 220 kSPS per axis
  • 6 digital FIR filters, 32 taps (coefficients), default options:
    • High-pass filter cut-off frequencies: 1 kHz, 5 kHz, 10 kHz
    • Low-pass filter cut-off frequencies: 1 kHz, 5 kHz, 10 kHz
    • User configurable digital filter option (32 coefficients)
  • Spectral analysis through internal FFT
    • Extended record length: 2048 bins per axis with user configurable bin sizes from 0.42 Hz to 53.7 Hz
    • Manual or timer-based (automatic) triggering
    • Windowing options: rectangular, Hanning, flat top
    • FFT record averaging, configurable up to 255 records
    • Spectral defined alarm monitoring, 6 alarms per axis
  • Time domain capture with statistical metrics
    • Extended record length: 4096 samples per axis
    • Mean, standard deviation, peak, crest factor, skewness, and kurtosis
    • Configurable alarm monitoring
  • Real-time data streaming: 220 kSPS on each axis
    • Burst mode communication with CRC-16 error checking
  • Storage: 10 data records for each axis
  • On demand self-test with status flags
  • Sleep mode with external and timer driven wakeup
  • Digital temperature and power supply measurements
  • SPI-compatible serial interface
  • Identification registers: factory pre-programmed serial number, device ID, user programmable ID
  • Single-supply operation: 3.0 V to 3.6 V
  • Operating temperature range: −40°C to +105°C
    • Automatic shutdown at 125°C (junction temperature)
  • 23.7 mm × 27.0 mm × 12.4 mm aluminium package
    • 36 mm flexible, 14-pin connector interface
    • Mass: 13 g
Data

The ADcmXL3021 requires only a single, 3.3 V power supply and can be used in an operating temperature range of −40°C to +105°C.

EVAL-ADCMXL evaluation board

The ADcmXL3021 sensor module is supported by the EVAL-ADCMXL evaluation board which is a simple to use kit that allows quick performance evaluation of the 3-axis, digital output MEMS vibration sensing module. The EVAL-ADCMXL is ideal for evaluation of the ADcmXL3021 vibration sensing module since the kit readily provides full spectrum experience of all features of the module.

Anglia are offering customers a FREE evaluation board and samples of the ADcmXL3021 sensor module from Analog Devices, please fill in the form below to register your interest now.

To register for a FREE evaluation board and samples of the ADcmXL3021 sensor module from Analog Devices please fill in the form below

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FREE samples for UK and Ireland customers only, subject to availability.

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